Quality

The Ultimate Layman’s Guide to Barcode Types and Printing

Sample of GlobalVision Barcode Inspection with Grade Level

The use of barcodes dates back to the early 1960s, initially deployed within the automotive and railroad industry. In the early 1970’s they were implemented within the retail industry, mainly in grocery stores.

The 1980s marked the period of barcode rules and regulations establishment and they officially became a necessity in all industries. Since then, barcodes have become much more advanced.

What Is a Barcode?

A barcode is an optical, machine-readable, and graphically presented image of a set of product-related data.

The standards, types, and symbologies of barcodes are defined by the International Standards Organization (ISO).

Major industries have a defined set of standards for barcodes. For uncommon industries, which still don’t have defined standards, there are different symbologies to choose from. The choice will depend on the barcode's purpose and the amount of data that it should contain.

A barcode may contain small to large amounts of data, mapped by basic computer programming languages such as COBOL, QBasic, and Fortran.

The size of the data a barcode can contain depends on the type and the symbology of a barcode. More about that will be mentioned further in this guide.

Generating Barcodes

There are a number of ways to generate barcodes. The way a barcode is produced and printed will largely depend on the available resources of a company and the purpose of the barcodes.

A company may choose to encode and generate its own barcodes, but this requires advanced programming knowledge, advanced software, and an in-house developer.

There is a great online technical in-depth barcode guide with all of the advanced technical information for businesses that choose to create their own barcodes.

Barcode, braille inspection in GlobalVision 5.7
Generating Barcodes

Barcode applications vary accordingly to different variables, such as:


● Industry specifics
● Amount of data being encoded
● Purpose of the barcode
● Printing methods

Other ways of generating and printing barcodes are:
Specialized licensed software for creating and printing barcodes (comprehensive solution for companies that require high-quality barcodes, barcodes with large amounts of data, and industries with strict rules and regulations)


Free barcode generators (a good option only if the required barcodes have basic requirements)
All-in-one software for creating and verifying barcodes and labels (best solution for companies looking to automate packaging quality control process, increase time efficiency, reduce errors and risk)

Verifying Barcodes

The verification or inspection of barcodes is carried out through specialized barcode inspection software. This type of software either comes in the form of device-specific barcode verifiers or online barcode verifiers. It’s important to remember that a barcode verifier must comply with the ISO/IEC 15426-1 packaging quality control standards.

Barcode Printing

The way a barcode is printed will depend on the way a barcode is generated and also on the purpose of the barcode.

Some businesses will require barcodes to be internet-compatible.

So, as well as being able to print error-free barcodes, which are physically readable by scanners, barcodes should also be server-compliant, web-page and web-application compatible, compatible with mobile devices, and of high-quality resolution.

Some of the most common barcode printing methods in a trading process are:
Printing labels with barcodes
• Printing the barcode with the label artwork directly onto the packaging
• Printing directly onto packaging during the packaging process

Barcode Industry Standards

Below are the established barcode standards for the most-common large industries. These standards define the way barcode readers and barcode verifiers scan, read, and test a barcode and are crucial in the process of generating barcodes.

INDUSTRY PURPOSE BARCODE STANDARDS
Pharmaceutical & Healthcare Blood banks, laboratories,
healthcare products, etc.
ABC Codabar
ISBT 128
Retail Labeling and selling consumer
goods worldwide
EAN and UPC
GTIN and GS1
Supply Chain, Logistics Shipping goods SCC-14
EAN-14
Automotive All products AIAG
Defense and Government Encoding large amounts of
sensitive data
DOD UID
LOGMARS
MIL-STD-130
Mail and Posting Mail routing and tracking POSTNET
USPS
Press and Books Book and magazines serial numbers ISBN
ISSN
Bookland

Barcode Types and Symbologies

It’s important to note that a barcode standard doesn’t necessarily have to match the barcode symbology and type when choosing the best barcode for a product.

However, if there is an established standard for a barcode type and symbology a certain business belongs to, then only that barcode can be used. A choice isn’t available.

The main types of barcodes are 1D (1-dimensional) or Linear Barcodes and 2D (2-dimensional) barcodes, which can contain much more data than the former. Both have subtypes.

Additional types such as the QR Code and PDS417, are the newest and most advanced types and look different to the general form of barcodes. They’re also known as data matrixes.

The table below covers the most common industry-specific barcode types and symbologies:

Industry  Barcode Type Symbology Symbology Variations Symbology Types
Pharmaceutical
& Healthcare
1D Codabar, GS1 DataBar Codeabar, Ames Code, NW-7, Monarch, Code 2 of 7, Rationalized Codabar, ANSI/AIM BC3-1995, USD-4, GS1 DataBar Omnidirectional, Truncated, Stacked, Stacked-Omnidirectional, Expanded, Expanded Stacked, Coupon Code, Limited Rationalized Codabar, USD-4, NW-7, 2 of 7 Code
Retail 1D, 2D UPC, EAN, CODE 93, GS1 DataBar, MSI Plessey, QR Code, DataMatrix UPC-a, UPC-e, EAN-13, EAN-8, CODE 39, GS1 DataBar Omnidirectional, Truncated, Stacked, Expanded, Coupon Code, Limited UPC, UCC12, ISBN, ISSN, Bookland, JAN, HIBC LIC, LOGMARS, MIL-STD-1189B
Supply Chain, Logistics 1D CODE 128, CODE 93, Codabar CODE 39, Codeabar, Ames Code, NW-7, Monarch, Rationalized Codabar CANADA POST, USPS, ISBT 128, USS Code 128
Automotive 1D, 2D CODE 93, PDF417 CODE 39, PDF417-Truncated HIBC LIC, LOGMARS, MIL-STD-1189B
Defense and Government 1D, 2D Matrix CODE 93, PDF417, DataMatrix CODE 39, PDF417-Truncated, Micro-DataMatrix HIBC LIC, LOGMARS, MIL-STD-1189B
Mail and Posting 1D USPS IMb, POSTNET, PLANET   4-State Customer Barcode, USPS4CB, Zip + 4
Press and Books 1D EAN-13   ISBN, ISSN, Bookland
Packaging 1D ITF Interleaved 2 of 5 ITF-14, EAN-14, SCC-14, GTIN, DUN14, USPS
Transportation 2D Matrix AZTEC    
Entertainment 2D Matrix QR CODE    
Advertising 2D Matrix QR CODE    
Electronics 2D Matrix DataMatrix Micro-DataMatrix  

How to Choose the Best Barcode?

Some of the most common concerns many businesses face are the space available for a barcode on a product label and the accuracy of a barcode so that the risks of time and money loss are minimized.

The most efficient barcodes, in terms of area coverage and error reduction, are:

– DataMatrix
– UPC
– Code 128
– Code 39
– PDF417

As mentioned at the beginning, the best barcode is the one defined within the industry, which has established a set of standards for creating and reading barcode types and symbologies.

However, if a company doesn’t belong to one of these industries then the barcode can be chosen depending on the purpose, the amount of data to be encoded, and the printing method being used.

GlobalVision is the leading developer of proofreading technologies for retail and consumer packaged goods.

Learn how GlobalVision has helped Consumer Goods companies of all sizes in quality control.


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